The pharmaceutical industry, driven by the FDA initiatives, are putting ever more emphasis on PAT and online monitoring. At GEA Pharma Systems we believe that PAT goes beyond just integrating analytical tools, and should focus on process understanding.

An important parameter to measure and understand in a wet granulation and drying process, as executed on the equipment ranges by GPS, is the homogeneity of the product after dry mixing. An inhomogeneous dry mix will lead to inhomogeneous granules and thus problems with content uniformity in the final product.
Near Infra red has been proven to be an excellent technique to monitor blend homogeneity. GPS has built up experience with on-line measurement of blend homogeneity in its Ultima high Shear granulator/one-pot processor equipment range. Both qualitative (by using the conformity index) and quantitative analysis (down to a level of 1% active ingredient) has been proven useful to monitor and understand the dry mixing process in a high shear granulator. Position of the NIR probe was shown to be critical to achieve good measurements. Apart from experience with dry mixing, GPS is also using NIR to monitor the drying process and other on-line measurement techniques to monitor the granulation process.

With the experience gained, GEA Pharma Systems is your partner of choice to implement PAT tools for high shear granulation and single pot drying processes.