Controls
Automation and Control

Advanced PLC - based automation provides seamless integration of process and CIP control functions. Options include a graphical MMI operator interface, on-line monitoring and trending, recipe handling, batch management, bar coding and full CIM integration. Industry standard communications ensure full compatibility with existing control strategies, networks and plant-wide supervisory systems.

PAT
Built-in into the control system, GEA Pharma Systems Systems has integrated its process knowledge to help the operators monitor and control the process. For several process steps, end-points based on process parameters are available, and guidelines are given depending on the set-points entered.

Apart from this, GEA Pharma Systems has experience with integrating innovative analytical tools for process monitoring and control.

 

Lighthouse Probe™ Technology
GEA Pharma Systems (GPS) has joined forces with J&M GmbH to create a compact and cleanable in-process optical probe for use in powder processing equipment.

The result is the novel Lighthouse Probe™, which can be used with a range of spectroscopic techniques, including NIR and UV/vis, to overcome the traditional problem of product sticking to observation windows.

The probe is compact and easy to install and makes it possible to take a reliable in process measurement of quality critical product characteristics including:

  • Material and active content identification 
  • Active content uniformity during high shear blending operations 
  • Moisture content and end-point during drying processes 
  • Coat growth during coating processes

Optical methods such as UV/Vis or NIR spectroscopy can be very powerful tools for analysing a range of product characteristics, but in processes involving wet and sticky powders it is necessary to ensure that the system has a clear view of the product. Conventional windows used in process equipment such as fluid bed systems or high shear granulators, have always suffered from the risk of window fouling. The new GPS & J&M Lighthouse Probe™ has overcome this problem.